🔥 Live Oven Matrix
14 ovens · sensors: Panel · Analog Furnace · Analog Chamber · logged every 30 min — displayed temp: Panel
Started
Ready
Unloading
Stopped
⚠ Issues & Warnings
Not yet resolved — most recent first
2 critical2 warnings
OVEN 03 — OVERHEAT 105°CPanel > SOP max 100° · sensor gap 18°C (limit 15°C) · reduce fuel, check damper
08:12
PRODUCTION — Line 2 JammedExtruder stopped · technician en route · Line 2 on standby
07:58
OVEN 09 — FAN pre-heat over 4hTarget temperature not yet reached · check blower & air circulation
07:48
STOCK — Oven 2 firewood running lowEst. ~5h remaining · schedule resupply from firewood store
07:15
Today's Production — Friday, Jul 17
41.850 kg
of daily target 62.400 kg · ▲ 4,2% vs. yesterday same time
Daily Target
62.400 kg
3 lines × 2 shifts × 10,400
% Achieved
67,1%
running total
Active Alerts
4
2 critical · 2 warnings
Ovens Running
8/14
2 ready · 2 unloading
📈 Weekly Production per Line
Last week · Mon 6 – Sat 11 Jul · target 20,800 kg/line/day
92.5% of target
| Line | Mon | Tue | Wed | Thu | Fri | Sat | Total | % |
|---|---|---|---|---|---|---|---|---|
| Line 1 | 20.000 | 20.900 | 20.200 | 20.900 | 20.000 | 20.700 | 122.700 | 98,3 |
| Line 2 | 18.800 | 14.000 | 18.000 | 20.500 | 13.400 | 17.600 | 102.300 | 82,0 |
| Line 3 | 20.600 | 19.900 | 20.700 | 19.400 | 20.200 | 20.700 | 121.500 | 97,4 |
| Total | 59.400 | 54.800 | 58.900 | 60.800 | 53.600 | 59.000 | 346.500 | 92,5 |
🎯 Product Targets — July 2026
Actuals vs. allocated target, month to date
Black Coco Cube 26mm
320.000 / 320.000 kg
100%
Cube 25mm
355.200 / 480.000 kg
74%
Hexagonal 30mm
174.000 / 300.000 kg
58%
Shisha 25mm
108.000 / 240.000 kg
45%
Finger 90×22
86.400 / 288.000 kg
30%
📦 Stock Count
as of Jul 16, 21:30
detail →
🥥
Raw Material (RM)
cells 1A–2B · avg. MC 17.1% · 1 lot >18% needs sun-drying
59.500 kg
⚙️
Granule
Silo 1E & 1F · 67% capacity
40.200 kg
🧱
Premium
cells 3A–4A · 19,800 ready · 8,400 cooling <24h
28.200 kg
♻️
RB (Reject Briquette)
cell 5F · re-blend max 10% per mix
1.250 kg
🚢 Ready for Stuffing
container-loading progress
detail →
BC-19Jeddah · ETD 21 Jul85%
BC-20Hamburg · ETD 24 Jul62%
BC-21Dubai · ETD 28 Jul44%
BC-22Doha · ETD Aug 218%
📋 Incoming POs
Purchase-order allocation from Central Coordinator for Plant MTG
● 2 new POs awaiting confirmation
3 POs in progress
Outstanding total: 243,000 kg
| PO No. | Buyer | Product | Qty | ETD | Status | Action |
|---|---|---|---|---|---|---|
| PO-2026-0718 | Gulf Ember FZE · Dubai | Black Coco Cube 26mm | 54.000 kg | Aug 12 | NEW | |
| PO-2026-0719 | Anadolu Nargile Ltd · Izmir | Shisha 25mm | 27.000 kg | Aug 19 | NEW | |
| PO-2026-0703 | Hansa Kohle GmbH · Hamburg | Cube 25mm | 81.000 kg | Jul 24 | PRODUCTION | |
| PO-2026-0698 | Sahara Ember Trading · Jeddah | Black Coco Cube 26mm | 54.000 kg | Jul 21 | STUFFING | |
| PO-2026-0691 | Doha Charcoal Co · Doha | Shisha 25mm | 27.000 kg | Aug 2 | PRODUCTION QUEUE |
📦 Stock Count
Last count: Jul 16, 21:30 — Warehouse Admin · variance vs. system +0.4%
🥥 Raw Material (RM)
59.500 kg
cells 1A–2B · avg. MC 17.1% (max 18%)
⚙️ Granule
40.200 kg
Silo 1E & 1F · ≈ 1.9 days of production
🧱 Premium
28.200 kg
QC-passed · ≈ 1.12 cont. · 8,400 still cooling
♻️ RB (Reject Briquette)
1.250 kg
re-blend max 10% per mix (Recipe Code III)
🗺 Warehouse Map — Cells
checkerboard layout · rows 1–5 × columns A–F · cell label = row+column (e.g. 2E)
1ARM 16.0t
1BRM 16.0t
1Cempty
1Dempty
1ESilo1 24.7t
1FSilo2 15.5t
2ARM 15.1t
2BRM ⚠ 12.4t
2Cempty
2Dempty
2Eempty
2Fempty
3APRM 6.2t
3BPRM 6.2t
3CPRM 4.6t
3Dempty
3Eempty
3Fempty
4APRM 2.9t
4Bempty
4Cempty
4Dempty
4ECOOL 4.2t
4FCOOL 4.2t
5Aempty
5Bempty
5Cempty
5Dempty
5Eempty
5FRB 1.25t
RM
Granule
Premium
Cooling
RB
Empty
Breakdown by Category
MC = moisture content · RM limit max 18% — above that requires sun-drying · cont. = container equivalent (25,200 kg)
| RM Lot | Cell | Qty | MC | Condition | Notes |
|---|---|---|---|---|---|
| A-1063 | 1A · 1B | 32.000 kg | 16,2% | SAFE | priority for 26 BC recipe (Code I · 60%) |
| A-1061 | 2A | 15.100 kg | 17,4% | DAMP | queued for milling — recheck MC before intake |
| A-1072 | 2B | 12.400 kg | 19,1% | SUN-DRY FIRST | MC > 18% — scheduled for sun-drying today |
| Total RM | 59.500 kg | 17,1% |
| Silo | Cell | Qty | MC | Status | Notes |
|---|---|---|---|---|---|
| Silo 1 | 1E | 24.700 kg | 12,8% | SAFE | feeds Line 1 & 2 |
| Silo 2 | 1F | 15.500 kg | 13,1% | SAFE | feeds Line 3 |
| Total Granule | 40.200 kg | 67% of 60,000 kg silo capacity |
| Product | Packaging | Cell | Qty | Status |
|---|---|---|---|---|
| Black Coco C26 | Jumbo bag | 3A · 3B | 12.400 kg | READY TO PACK |
| Black Coco C26 | Inner plastic | 3C | 4.550 kg | READY TO PACK |
| Black Coco C26 | Compactbox 20 kg | 4A | 2.850 kg | READY FOR STUFFING |
| Black Coco C26 | Jumbo bag | 4E | 4.200 kg | COOLING <24H |
| Black Coco C27,3 | Jumbo bag | 4F | 4.200 kg | COOLING <24H |
| Total Premium | 28.200 kg | ≈ 1,12 cont |
| Source | Cell | Qty | Status | Notes |
|---|---|---|---|---|
| RB — forming rejects & QC failures | 5F | 1.250 kg | RE-BLEND | added to mixer recipe max 10% (Recipe Code III) |
| Total RB | 1.250 kg | 0.36% of this week's output |
🚢 Stuffing Report
Container-loading progress — Plant MTG
BC-19STUFFING
1.190 / 1.400 cartons85%
BC-20PACKING
868 / 1.400 cartons62%
BC-21PACKING
616 / 1.400 cartons44%
BC-22PRODUCTION QUEUE
252 / 1.400 cartons18%
Completed Container History
| Container | Destination | Product | Cartons | Weight | Completed | Status |
|---|---|---|---|---|---|---|
| BC-18 | Jeddah | Black Coco Cube 26mm | 1.400 | 25.200 kg | Jul 12 | SHIPPED ✓ |
| BC-17 | Istanbul | Shisha 25mm | 1.400 | 25.200 kg | Jul 8 | SHIPPED ✓ |
| BC-16 | Hamburg | Cube 25mm | 1.400 | 25.200 kg | Jul 3 | SHIPPED ✓ |
🗒 Activity Log
Activity logged today — Friday, Jul 17, 2026
08:26OVEN 06 temp scan — Panel 91° · Furnace 93° · Chamber 88°Operator: Slamet · via phone QR scan · 30-min interval ✓ (replaces manual photo to group chat)
08:12OVEN 03 OVERHEAT 105°C — sensor gap 18°CNotification sent to Plant Manager & Oven Crew Lead
08:05Mixer Line 1 — batch #B-114 completeDuration 15 min · water 38 L ✓ (range 35–40) · extruder mix temp 61°C
07:58LINE 2 JAMMED — extruder stoppedReported by production operator · technician called
07:52QC PASS — batch OV-10 · Black Coco Cube 26mm · 1.780 kg4 photos attached · 0 kg rejected
07:48OVEN 09 — FAN pre-heat over 4hTarget temperature not yet reached · checked by oven crew
07:40OVEN 05 unloading startedCrew 3 · est. completion 09:30
07:15Oven 2 firewood stock running low — est. ~5h remainingResupply request forwarded to firewood store
07:02Oven Handover — Shift 2 → Shift 3 confirmedIncoming PIC: Joko Prasetyo · checklist 4/4 complete
06:45Packing started — BC-19 · Black Coco Cube 26mmToday's target 210 cartons · cooling ≥24h verified
06:10OVEN 04 completed 62h burn (C26) — status READYHour-57 quality test ✓ · awaiting briquette temp 37° to unload
📱 WhatsApp Group Report — Automated
MEGASYS summarizes shift data into the report format the team already uses
Work report Friday, 07/17/2026
Shift A
Output = 18,720 kg
RB = 2,080 kg
Total c26 BC formed
200×104 = 20,800 kg
Trays = 1,188 trays
TPC = 1,144 kg
NOTES
- 2 lines running
- 07:58 Line 2 jammed (extruder), technician handling it
Packing work report as of 07/17/2026
Bulk packing output
bc26 19,187
bc27 6,105
Master-box packing output
innerbox25 3,907
26 compact 7,500
27 compact 2,500
⏱ Current Shift
Active shift status per division + handover instructions — Friday, Jul 17, 2026
HAMMERMILLSHIFT 2 of 2
06:00 → 14:00 running
👤 PIC: Dedi Kurnia · 6 operators · 2 milling machines
TaskMill RM Lot 0714-A → fill Silo 1 & 2 for 2 production shifts
Product SizeStandard granule (all products)
Target22.000 kg granule
NotesLot MC 17.4% — safe (max 18%). Lot 0716-B must NOT be milled, sun-dry first.
PRODUCTION — MIXER · BLENDING · FORMINGSHIFT 1 (A · MORNING)
07:00 → 15:00 running
👤 PIC: Andri Wijaya · 18 operators · 3 lines
TaskLines 1 & 3 running normally · Line 2 on standby awaiting extruder repair
Product SizeL1: Cube 25mm · L3: Hexagonal 30mm
Target10.400 kg / line / shift
NotesMixer water 35–40 L/batch (15 min, 200 kg/mix) · blending temp ±60°C, check doneness & stickiness every 30 min · 26 BC recipe: A-1063 60% · A-1050 30% · RB 10% + tapioca 11 kg/mix
OVEN — 24H NONSTOPSHIFT 3 of 3
07:00 → 15:00 running · 3-crew rotation
👤 PIC: Joko Prasetyo · 8 operators · 14 ovens
TaskMonitor 8 active ovens, log temperature every 30 min · unload Oven 05 & 12 · prep loading for Oven 07
Product SizeO1/O3/O9/O14: C26 (62h) · O2: C27 (64h) · O8: C27.3 (67h) · O6/O11: C28 (70–72h)
TargetUnload 2 ovens (37° briquettes → jumbo bag) · load 1 oven per rack queue · zero overheat
NotesPRIORITY: Oven 03 overheating — monitor every 15 min, reduce fuel.
PACKINGSHIFT 1 of 1
08:00 → 16:00 running
👤 PIC: Rina Marlina · 10 operators · 2 packing lanes
TaskContinue packing for BC-19 (Jeddah) · start prepping BC-20
Product SizeBlack Coco Cube 26mm · inner 1kg × 18 / carton
Target210 cartons today
NotesMust verify cooling ≥24h before packing · Racks E–F not yet cleared (8,400 kg still cooling)
▶ Demo Mode — All Team Screens
A simulation of every role's phone screen running side by side, from the same factory data (real-time)
💡 One data source → 8 role views. Each device only sees & inputs what its role needs — auto-synced when online.
--:--▲ 4G · ▮ 85%
MEGASYS · All Plants
General Manager
Group Production Today
124.990 kg66,8%
group target 187,200 kg (3 plants)
🏭 MTG4 ⚠
41.850 kg67,1%
oven 8/14 · L2 jammed
🏭 KDR1 ⚠
38.240 kg61,3%
oven 7/12 · normal
🏭 NGJ0 ⚠
44.900 kg72,0%
oven 9/14 · normal
GM · 3-Plant Overview
--:--▲ 4G · ▮ 78%
Plant MTG Dashboard
Plant Manager
Today's Production
41.850 kg67,1%
target 62,400 kg · 3 lines × 2 shifts
Oven Matrix (14)
⚠ Active Issues (4)
🔴 Oven 03 overheat 105°C
🔴 Line 2 jammed — technician OTW
🟠 Oven 09 FAN >4h
Open Full Dashboard
Plant Manager · MTG
--:--▲ 4G · ▮ 64%
Oven Temp Scan
Oven Operator · Shift 3 · Slamet
Point camera at oven-door QR code
✓ OVEN 06 logged08:26
Panel 91° · Furnace 93° · Chamber 88° — per SOP · next 08:56
14-Oven Status
Manual Temp Entry
Oven Operator · Shift 3
--:--▲ 4G · ▮ 91%
QC Queue
Oven QC · Morning Shift
Needs Checking3 batches
OV-04cooling 26h ✓
Cube 25mm · est. 1,740 kg · unloaded 06:10
📷 Start Check + Photo
OV-10cooling 25h ✓
BCC 26mm · est. 1,780 kg · unloaded 07:25
📷 Start Check + Photo
OV-12unloading
Shisha 25mm · awaiting unload completion
Today:2 PASS · 40 kg rejected
Oven QC · Batch Checklist
--:--▲ 4G · ▮ 72%
Production Line Status
Production Team · Shift 1
LINE 1 — RUNNINGCube 25
Mixer #B-11507:24
Water 38 L ✓ · mix 61°C ✓
5.410 kg
LINE 2 — JAMMED07:58
Extruder stopped · technician en route · batch on hold
Report Issue Update
LINE 3 — RUNNINGHexa 30
4.120 kg
Shift 1 total9.530 / 31.200 kg
Production Team · Lines 1–3
--:--▲ 4G · ▮ 88%
Packing Queue
Packing · Shift 1 · Rina
Ready to Pack (cooling ≥24h)
Rack C-227h ✓
BCC 26mm · 1,820 kg · for BC-19
▶ Start Packing
Rack A-124h ✓
Cube 25mm · 1,560 kg · for BC-20
▶ Start Packing
Rack B-419h — 5h left
Shisha 25mm · 980 kg · 🔒 held until 24h
BC-19 · Jeddah
85%
1,190 / 1,400 cartons
Packing · Briquette Queue
--:--▲ 4G · ▮ 69%
Hammermill
Milling Operator · Shift 2
HM-01 — RUNNING2.4 t/h
Lot 0714-A → Silo 1 · since 06:05
HM-02 — STANDBY
standby · runs when silo < 30%
Granule Capacity (Silo 1+2)
67%
40,200 / 60,000 kg
Incoming RM MoistureSAFE
17,4%max 18% — >18% needs sun-drying
Output this shift9,400 kg
Hammermill · Machines + Granule
--:--▲ WiFi · ▮ 95%
PO Allocation
Central Coordinator
New POs2
PO-071854,000 kg
Gulf Ember FZE · BCC 26mm · ETD Aug 12
→ MTGawaiting plant confirmation
PO-071927,000 kg
Anadolu Nargile · Shisha 25mm · ETD Aug 19
Allocate to Plant ▾
July Capacity Load
MTG82%
KDR64%
NGJ71%
Central Coordinator · PO Allocation